RF Energy Harvesting Techniques for Battery-less Wireless Sensing, Industry 4.0 and Internet of Things: A Review

As the Internet of Things (IoT) continues to expand, the demand for the use of energy-efficient circuits and battery-less devices has grown rapidly. Battery-less operation, zero maintenance and sustainability are the desired features of IoT devices in fifth generation (5G) networks and green Industry 4.0 wireless systems. The integration of energy harvesting systems, IoT devices and 5G networks has the potential impact to digitalize and revolutionize various industries such as Industry 4.0, agriculture, food, and healthcare, by enabling real-time data collection and analysis, mitigating maintenance costs, and improving efficiency. Energy harvesting plays a crucial role in envisioning a low-carbon Net Zero future and holds significant political importance. This survey aims at providing a comprehensive review on various energy harvesting techniques including radio frequency (RF), multi-source hybrid and energy harvesting using additive manufacturing technologies. However, special emphasis is given to RF-based energy harvesting methodologies tailored for battery-free wireless sensing, and powering autonomous low-power electronic circuits and IoT devices. The key design challenges and applications of energy harvesting techniques, as well as the future perspective of System on Chip (SoC) implementation, data digitization in Industry 4.0, next-generation IoT devices, and 5G communications are discussed

RFID Technology as a Low-Cost and Passive Way to Digitize Industrial Analogic Indicators

Simple analog devices like manometers, manual valves, etc., have been ignored in the digitization process that has characterized the transition towards Industry 4.0. The reason behind this is that their substitution with the equivalent digital versions is high cost and needs re-wiring. This study introduces a low-cost wireless and passive model aligned with the Industry 4.0 paradigm to digitize analog indicators. The concept is based on electromagnetic (EM) shielding of the manometer’s embedded radio frequency identification (RFID) tag. We designed and tuned a new tiny RFID tag to be embedded into analog devices. Finally, a digitized manometer by RFID electromagnetic shielding concept is simulated in the Ansys HFSS modeling environment

Low-Cost Digitalization Solution through Scalable IIoT Prototypes

Industry 4.0 is fast becoming a mainstream goal, and many companies are lining up to join the Fourth Industrial Revolution. Small and medium-sized enterprises, especially in the manufacturing industry, are the most heavily challenged in adopting new technology. One of the reasons why these enterprises are lagging behind is the motivation of the key personnel, the decision-makers. The factories in question often do not have a pressing need for advancing to Industry 4.0 and are wary of the risk in doing so. The authors present a rapid, low-cost prototyping solution for the manufacturing companies with legacy machinery intending to adopt the Industry 4.0 paradigm with a low-risk initial step. The legacy machines are retrofitted through the Industrial Internet of Things, making these machines both connectable and capable of providing data, thus enabling process monitoring. The machine chosen as the digitization target was not connectable, and the retrofit was extensive. The choice was made to present the benefits of digitization to the stakeholders quickly and effectively. Indeed, the solution provides immediate results within manufacturing industrial settings, with the ultimate goal being the digital transformation of the entire factory. This work presents an implementation cycle for digitizing an industrial broaching machine, supported by state-of-the-art literature analysis. The methodology utilized in this work is based on the well-known DMAIC strategy customized for the specifics of this case study